Roll 750–900
cigarette-style
pre-rolls per hour.

Weighed to ±0.02 g by Mettler Toledo IND570 load cells before every unit leaves the line. Less giveaway. Fewer rejects. A finished SKU your customers can pick out by feel.

Inquire now → Get in touch with a NOVA representative

Throughput: 750–900 /hr
Tolerance: ±0.02 g
Weight range: 0.25–1 g

Mettler Toledo OEM partner · UL-listed control panel · Built in REPLACE_FROM_A11_CITY, REPLACE_FROM_A11_STATE

02 — How it smokes

Cone-filled is loose-tipped, packed-base, uneven-burn.
A NOVA-rolled pre-roll smokes the same, every time.

Cone-filling settles flower into a pre-formed paper cone with vibration and gravity. The result is uneven density tip-to-crutch — and consumers feel it on the first draw. NOVA wraps flower in cigarette-style paper under controlled mechanical pressure, weight-checked on every cycle. What that means for the smoker:

	NOVA — rolled	Cone-filled	Hand-rolled
Burn line How evenly the flame travels from tip to crutch.	Straight, uniform burn line No canoeing. No tunneling. No re-lights.	Prone to canoeing & running Soft tip collapses; one side burns ahead.	Variable Depends entirely on the roller's hand.
Draw consistency How airflow feels first hit to last.	Uniform from first to last Same effort to draw at every stage.	Tight, then loose Packed crutch resists; loose tip rushes air.	Variable
Density tip → crutch How tightly flower is packed across the length.	Uniform, end-to-end Mechanical pressure is constant; load-cell verified.	Loose tip, packed crutch Gravity-settled; cone shape concentrates flower at base.	Operator-dependent
Ash A signal of even combustion.	Holds white, holds shape Even burn temperature, complete combustion.	Flaky, falls in chunks Hot/cold pockets leave dark, broken ash.	Variable
Smoke smoothness & taste What the consumer notices on draw three.	Cooler, smoother, terps intact Even temp preserves volatile compounds; no harsh hot pockets.	Hot pockets, harsh draws Loose sections combust hot; tight sections starve and bitter.	Hand-skill-dependent
Visual finish on shelf What the customer picks up before they buy.	Cylindrical, even taper Reads as cigarette-style; a finished product.	Cone shape, soft visible tip Looks under-packed; signals value-tier to most buyers.	Inconsistent
Repeatability The reason customers come back.	Same experience, every unit Brand trust accumulates with every consistent pack.	Pack-to-pack variance One smokes great; the next canoes. Consumer trust erodes.	Roller-dependent
Best retail tier Where the product earns its price.	Premium $20 – $40	Value & mid $5 – $15	Premium small-batch

Sources: RollPros product literature, Custom Cones USA quality guides, MJBizDaily & Headset pre-roll category reporting, smoking-physics consensus on density & combustion.

03 — The economics of consistency

The same uniformity that smokes better
recovers margin you used to give away.

Cone-filled lines lose 30–80 g of flower per 1,000 units to overpacking and inconsistent settling. At 100,000 units / month, that's product you paid for, processed, and never sold:

Avg flower recovered per month

~3.5 kg

Going from 35 g → 5 g giveaway per 1,000 units. Compounds across every run, every shift, every quarter.

Reject & rework rate

5% → 1%

Uniform density and load-cell-verified weight cut quality-fail rework to a third or less.

Recovery and reject estimates based on observed performance vs. cone-filling lines. Actual savings depend on flower cost, target weight, paper type, operator setup, and QC standards.

04 — Engineering detail

Precision at every station.

From servo-driven actuators to Mettler Toledo load cells, every component is engineered for repeatability, durability, and operator accessibility. Hover any station for the spec.